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AIIHANK High-Speed Turbine Three-Dimensional Flow Blower DPT-100

High-Speed Turbine (emphasizes rotational speed and turbine technology)

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Features

38-DPT-100-11KW01

38-DPT-100-11KW02

Application Case: AIIHANK High-Speed Turbine 3D Flow Blower in High-Temperature Drying Systems for Food Processing

Client: XX Food Group (Puffed Food Production Line)
Industry: Food Processing / Drying Technology
Project Background:
The client used traditional hot-air circulation drying equipment, which suffered from high energy consumption (temperature fluctuations of ±15°C), uneven drying (moisture content variation up to 8%), and frequent maintenance (2-3 monthly shutdowns). They required an upgrade to a high-efficiency, precision-controlled drying system to boost productivity and reduce defect rates.

Key Challenges

Energy Waste: Traditional blowers achieved only 55% thermal efficiency, consuming 2.8 tons/hour of steam.

Uneven Drying: Poor airflow distribution caused localized product charring or rehydration.

High-Temperature Limitations: Bearings degraded rapidly under 150°C operation, with equipment lifespan under 3 years.

Environmental Constraints: Exhaust gas temperatures exceeded 120°C, with heat recovery efficiency below 30%.

Solution

Deployment of the AIIHANK High-Speed Turbine 3D Flow Blower (Model: AT-3DHT2000), featuring:

High-Temperature 3D Impeller: Titanium alloy 3D-printed impeller (300°C resistant) with 3D airflow channels, stabilizing air pressure to ±1.5%.

Turbulence Enhancement: Vortex generators achieved >98% airflow uniformity, reducing moisture variation to ≤2%.

Waste Heat Recovery: Integrated heat exchanger boosted thermal recovery to 65%, cutting steam consumption to 1.2 tons/hour.

Smart Dew Point Control: Real-time moisture monitoring (0.5% accuracy) with auto-adjusted air temperature (±3°C) and velocity (0.5-8 m/s stepless control).

Performance Results

Metric	Legacy System	AIIHANK System	Improvement
Energy Use (kWh/kg H₂O)	1.8	0.9	50% Savings
Drying Cycle	4.5 hrs/batch	2.8 hrs/batch	38% Faster
Product Yield	86%	99.2%	85% Defect Reduction
Annual Maintenance Cost	¥500,000	¥120,000	76% Cost Cut

Client Testimonial

"AIIHANK's blower resolved critical high-temperature drying challenges. The uniform airflow improved product color consistency to meet export standards, while smart controls reduced manual inspections by 30%. Total annual savings exceeded ¥5.8 million."
- Production Director, XX Food Group