Products
AIIHANK High-Speed Turbine Three-Dimensional Flow Blower DPT-100
High-Speed Turbine (emphasizes rotational speed and turbine technology)
Features
Application Case: AIIHANK High-Speed Turbine 3D Flow Blower in High-Temperature Drying Systems for Food Processing
Client: XX Food Group (Puffed Food Production Line)
Industry: Food Processing / Drying Technology
Project Background:
The client used traditional hot-air circulation drying equipment, which suffered from high energy consumption (temperature fluctuations of ±15°C), uneven drying (moisture content variation up to 8%), and frequent maintenance (2-3 monthly shutdowns). They required an upgrade to a high-efficiency, precision-controlled drying system to boost productivity and reduce defect rates.
Key Challenges
Energy Waste: Traditional blowers achieved only 55% thermal efficiency, consuming 2.8 tons/hour of steam.
Uneven Drying: Poor airflow distribution caused localized product charring or rehydration.
High-Temperature Limitations: Bearings degraded rapidly under 150°C operation, with equipment lifespan under 3 years.
Environmental Constraints: Exhaust gas temperatures exceeded 120°C, with heat recovery efficiency below 30%.
Solution
Deployment of the AIIHANK High-Speed Turbine 3D Flow Blower (Model: AT-3DHT2000), featuring:
High-Temperature 3D Impeller: Titanium alloy 3D-printed impeller (300°C resistant) with 3D airflow channels, stabilizing air pressure to ±1.5%.
Turbulence Enhancement: Vortex generators achieved >98% airflow uniformity, reducing moisture variation to ≤2%.
Waste Heat Recovery: Integrated heat exchanger boosted thermal recovery to 65%, cutting steam consumption to 1.2 tons/hour.
Smart Dew Point Control: Real-time moisture monitoring (0.5% accuracy) with auto-adjusted air temperature (±3°C) and velocity (0.5-8 m/s stepless control).
Performance Results
| Metric | Legacy System | AIIHANK System | Improvement |
|---|---|---|---|
| Energy Use (kWh/kg H₂O) | 1.8 | 0.9 | 50% Savings |
| Drying Cycle | 4.5 hrs/batch | 2.8 hrs/batch | 38% Faster |
| Product Yield | 86% | 99.2% | 85% Defect Reduction |
| Annual Maintenance Cost | ¥500,000 | ¥120,000 | 76% Cost Cut |
Client Testimonial
"AIIHANK's blower resolved critical high-temperature drying challenges. The uniform airflow improved product color consistency to meet export standards, while smart controls reduced manual inspections by 30%. Total annual savings exceeded ¥5.8 million."
- Production Director, XX Food Group
Extended Applications
Chemical Granule Drying: Fluidized-bed drying for PTA/PET particles
Ceramic Sintering: Kiln humidity control and temperature balancing
Herbal Medicine Drying: Low-temperature (40-80°C) precision humidity retention
Battery Electrode Drying: Rapid dehumidification for lithium coating (dew point ≤-40°C)
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